Home Corvette modifications


Replacing the th700r4 with a HD 4L80E

I lost 3rd and 4th gear in my built th700r4 after about 20 miles after I put the supercharger back in. I decided that rebuilding the stock tranny again was not an option so I started looking for stronger alternatives. Overdrive is good and I got a deal on a 4L80E so I bought it. It was an extra srtong 4L80E from a chevy 3500 HD chassis cab. The tail housing is a bit odd because that vehicle is too heavy for the park locking in the tranny. To fix that an extra parking drum brake was added to the tail housing and fixed yoke. I will modify the tail housing for a slip yoke and modify the c-beam to bolt to the tail housing.

This is a standard RWD 4L80E tail housing:

4L80E4.jpg

I got the stock tranny out and here it is beside the 4L80E.

DSC03941.JPG
DSC03941.JPG
DSC03945.JPG
DSC03945.JPG
DSC03946.JPG
DSC03946.JPG
DSC03947.JPG
DSC03947.JPG
DSC03948.JPG
DSC03948.JPG
DSC03949.JPG
DSC03949.JPG

I borrowed an empty 4L80E housing to make it easier to test fit it in the Corvette. It actually fit without any fiberglass cutting.

DSC03929.JPG
DSC03929.JPG
DSC03930.JPG
DSC03930.JPG
DSC03931.JPG
DSC03931.JPG
DSC03932.JPG
DSC03932.JPG

I have to shorten the C-beam quite a bit.

DSC03938.JPG
DSC03938.JPG
DSC03939.JPG
DSC03939.JPG

After modifying the tail housing and shortening the C-beam I was able to get them both into about the right place.

DSC03951.JPG
DSC03951.JPG
DSC03954.JPG
DSC03954.JPG
DSC03972.JPG
DSC03972.JPG
DSC03974.JPG
DSC03974.JPG

The C-Beam welded.

DSC04226.JPG
DSC04226.JPG
DSC04227.JPG
DSC04227.JPG
DSC04228.JPG
DSC04228.JPG

The tail housing modified for slip yoke.

DSC04234.JPG
DSC04234.JPG
DSC04235.JPG
DSC04235.JPG
DSC04236.JPG
DSC04236.JPG
DSC04239.JPG
DSC04239.JPG
DSC04243.JPG
DSC04243.JPG

Oil-cooler lines mounted.

DSC04255.JPG
DSC04255.JPG

And the final lift.

DSC04256.JPG
DSC04256.JPG
DSC04259.JPG
DSC04259.JPG
DSC04260.JPG
DSC04260.JPG
DSC04262.JPG
DSC04262.JPG
DSC04264.JPG
DSC04264.JPG
DSC04265.JPG
DSC04265.JPG
DSC04266.JPG
DSC04266.JPG
DSC04267.JPG
DSC04267.JPG
DSC04268.JPG
DSC04268.JPG
DSC04269.JPG
DSC04269.JPG
DSC04270.JPG
DSC04270.JPG
DSC04271.JPG
DSC04271.JPG
DSC04272.JPG
DSC04272.JPG
DSC04273.JPG
DSC04273.JPG
DSC04274.JPG
DSC04274.JPG
DSC04275.JPG
DSC04275.JPG

I reused the shifter cable bracket from the old th700 and I also shortend the manual shaft to get more space for the exhaust.

DSC04297.JPG
DSC04297.JPG
DSC04298.JPG
DSC04298.JPG

The new custom driveshaft from Strange Engineering.

DSC04320.JPG
DSC04320.JPG
DSC04321.JPG
DSC04321.JPG